Showing posts with label flooring. Show all posts
Showing posts with label flooring. Show all posts

Monday, March 6, 2017

time for tiling.

So after Scott and I finished setting all the field tiles, it was time for me to cut the perimeter tiles and finish the job. I brought my trusty $20-garage-sale-find tile saw into the room to do the cutting (and wore ear plugs - that thing is loud!), which went quickly. And since the layout worked out that the edges were just under half the width of a tile, we ended up with over two boxes of tiles leftover, and very little waste.



The only complicated cut (which required the tile snips again) was for our bedroom door, but it was easy -




Boom. And in short order, the floor was tiled!


Meanwhile, I was trying to find a toilet that would fit the 10" rough-in dimension of this bathroom (older bathrooms tend to have 10" rough-ins, while modern plumbing allows for a 12" rough-in). Thankfully, they're still made - and Kohler (the sponsor of our bath fixtures heh) has a few. But they're still bigger than the toilet we ripped out of here, and so I took a sketch from the Kohler website, blew it up to scale in InDesign, printed it, and set it on the floor after marking where the vanity will be to get a sense of the space between the two -


There isn't much... maybe 16 inches. But... oh well. That's kind of how big toilets are, and I'm not about to, well, not use the vanity I spent months crafting. Onward...

Next, I need to grout the tile, which was on the schedule for today. I mixed up 5 pounds of pewter sanded grout (which we'll also use with the white subway tile in the shower enclosure and on the wall behind the custom vanity for a nice, contrasty look) with 16 ounces of water, which turned out to be exactly how much it took.




I forgot that it's not critical to get the grout perfect with the float - and how that is achieved with a sponge 10-15 minutes after finishing setting the grout.




The wet sponge smooths the grout to perfection, while wiping off the excess from the tiles. It took three passes, each with two buckets (one of fresh, clean water and the other for wringing out the filthy sponge), but in time the floor was finished!




The grout needs to set for 72 hours, then I'll have to seal it. In the meantime, I'll be able to finally connect the floor programmer to the electrical and turn it on to test. Hopefully (my last check still measured the right resistance, so everything seems to be working) I'll feel warmth beneath my feet...

Tuesday, February 21, 2017

time for (heated) flooring.

In addition to the whirlpool tub, we thought it seemed nice to have a heated floor. Especially since it would be tile. Especially since it's a small space, so the heat from the floor radiating may just heat the whole room and we can close off the heater vent. And, especially since I had run a spare circuit that only had two outlets on it, and the flooring element only uses 12W per square foot (the space is 50 square feet). Oh, and lastly... because all the walls were torn up and we were starting from scratch, as opposed to trying to wire the programmable control in an existing wall.

So it would be relatively painless, and provide another bit of luxury.

And, finding both the programmable thermostat (there really is no point in having a heated floor you have to get out of bed to turn on, seriously) and the floor element on Ebay for half the cost of Home Depot sealed the deal.

On President's Day, we got to work... With the electrical box already wired and ready to go, all we had to do was layout the mat and run the wires - electrical from the mat to the box, and the floor sensor from the box to the middle of the mat.


The electrical cable was sort of thick, so I took my plunge router to the subfloor to cut out a channel -


We then just stapled along both edges of the mat and cut it to fit the 90º corner to the other door -



The point the manual makes is to test the resistance and continuity of the floor sensor wire and mat power leads, respectively. So before laying the first tile we tested each, first the resistance of the floor sensor -


The ohm meter read 17.73 (20k ohm scale, so about 18,000 ohms) which was exactly what it should be based on the temperature of the room.


The white/green and black/green measure no continuity (which was correct), and the white and black did (also correct) -



So the mat and sensor worked. Time to lay some tile! We decided we wanted a dark, not-shiny grey tile like this (well, not that crazy pattern - but that color and sheen) -


And when we were at Lowe's picking up I-forget-what for this bathroom, we wandered through the tile aisle and found six cases of tile on clearance ($30/dozen) - so we bought all six! Scott and I worked together to mix the mortar and lay the tiles -





The tricky part was the transition of tiles above the mat to just bare subfloor, and keeping them level with each other. So with each tile we'd check level, lengthwise and widthwise -


Cutting the hole for the toilet trap was fun (nice photo Scott heh!) -


And one corner done!


All of the whole tiles are laid. Now I'll spend the evenings with the tile saw in the bathroom cutting the rest of the tiles around all of the edges, before mixing up another batch of mortar and laying them. Then we'll need to grout and the flooring will be done!

Next up... walls (and more tiling)...

Thursday, March 12, 2015

the laundry room (and back entry).

So, umm, the laundry room has looked more or less like this now for something like the past five years -


Half-mudded sheetrock, and bare, unpainted walls. But that doesn't really go back far enough... So stepping back a bit more in time, I found this one (I think it's the oldest photo I have that shows the laundry room) -


If you look hard enough, you can see the original wallpaper behind the dryer (not to mention the layers of wallpaper in the kitchen I opted to - instead of trying to rip off because it was pretty stubborn - just tear down the walls and rebuild them). In the laundry though, I ripped it off as best I could, and ended up with something like this -



(that scrap of sheetrock leaning against the wall I remember was covering a hole I had ripped in the wall to do plumbing in the bathroom - classy, I know)... And notice the spectacular light fixture in that first shot, and the drop ceiling. So, well, then I ripped out the ceiling -


Which left the drain stack hanging loose (it had been installed between the 'real' ceiling - in this case, beadboard because this probably used to be a back porch - and the drop ceiling) -


and a wall that now didn't go all the way up to the ceiling -


So I did some framing -


hung a new sheetrock ceiling after bumping the drain stack up into the attic, then wired a bunch of electrical (mostly for the bathroom on the other side of the wall, but also some recessed cans in the laundry room) -



And that's where I left it, like that first photo...

So then... fast forward to maybe two months ago, when K and I decided one evening - apparently with nothing better to do - to rip out the carpeting in the back stairs -


pick out some paint swatches -


(based on the color of our chicken Thump's eggs) -


and get to work.

The project should have been daunting, but I knew it needed to get done. Besides all that work from years prior, it would now still require a little bit of everything: finish mudding and sanding the sheetrock, fixing the walls in the back entry (where some owner before had hung cedar shakes, of which I'm remorse for not having a photo), priming and painting the walls and cabinets, redoing the plumbing for the washer and dryer, doing some electrical like updating all the outlets and wiring undercabinet lights above the appliances, cutting and hanging all the required trim (including baseboards, nine window and door casings, and crown molding), installing custom paneling in the back entry, put in hardwood flooring on the stairs, and... last but least... tiling a backsplash of sorts behind the washer and dryer.

Fortunately I've already done all of that in one form or another around the house, so I had all the tools (well, I splurged on an 18-gauge brad nailer to hang all the molding and paneling) - I just now had to actually do the work.

So after a few straight days of one coat after another, the mudding was done in the laundry room and the back entry -




And then it was time to paint -


First the ceiling -


then the walls -




Note: I've always used Olympic paints throughout the house, but apparently Lowe's now only stocks (and/or Olympic only makes) these primer + paint combos, like 'Icon' (I think the other is called 'One' or a similar name that some ad guy thought sounded clever). Dubious - and ultimately rightly so - of a paint that thinks it can be a primer, I discovered this is the worst crap paint I have ever used. Lllll-iterally (sounded out by holding the 'L' sound for a while). I don't know if it's because it's supposedly a primer and a paint, but the second coat I put on dried lighter (literally, again) than the first. WTF? I will *never* (EVER) use that stuff again...

But crap paint aside, the act of painting is fun, and the results of course are immediate -


Holy cow! This is the best this room has looked since I moved in eight years ago...



Then it was time to shift gears to power tools. Lots of power tools.


(I was excited... )

But first, some sketches -


(all the casings I would have to build for the windows and doors)


(all the angles of every corner that I would need for the baseboards and crown)

Then to set up shop...


And pull out the flippin' awesome table saw (seriously, that thing is so much fun to use!) -


Eventually, since I could not possibly finish this in a day, the shop took over the garage (and ended up including the router table) -


I used the table saw to rip down casings, mill off the rounded edges on some of the molding -


trim the 3/8" fillet so it just sticks out from the 3/4" header casing for each door and window -


rip the 1/4" panels for the back entry walls, size the wood flooring pieces to fit the treads and risers to the staircase, and I forget what all else... It was spectacular, and I cannot imagine not having it (though somehow I did a lot of this similar work, just with lousier tools).

The router helped fit a window sill for the back window, and groove all the edges of the 1/2" casings I was using for the paneling -


It was dusty work (MDF makes a LOT of dust, though it's easy to work with and significantly cheaper than real wood when all I am doing is painting it with a semi-gloss white), which sometimes required using the air hose to take an 'air bath' -


(Umm, good times... )

I'm still waiting on the crown pediment to go above all the doors and windows, but most of the molding is installed -


Then... then there was the paneling. This was, well, pretty intricate - and got sort of complicated... The concept though was simple enough: with the grooved 1/2" 1x4s and 1/4" subfloor paneling (which was CHEAP - $12.97 for a 4x8' sheet at Home Depot) ripped to 18"-wide panels, I started measuring and tacking to the walls -


(having the grooved edge allows for an allowance so not all the walls and not all the panels have to be cut perfectly - it's a trick I used on the paneling I built over the fireplace). The first corner wasn't too terrible -


Then it came to working around the stairs... To figure out the angle I needed to use for the baseboard that was going to follow the stairs (cut from a 1x12), I used a 4' level and an angle finder -


It was certainly convenient that the angle turned out to be 30º... phwew. Knowing that, I was able to cut the two baseboards and all of the vertical paneling -



And... it was finally starting to come together... ('starting' is the key word - there was/is still much work to be done... )

Meanwhile, K sanded the inside of the back door and painted it white -


while I shifted gears again... this time, to hardwood flooring. Kind of a pain, I'm not gonna lie. I opted to pre-drill all the blind nail holes (actually, J helped drill all the holes) because trying to nail 4D nails into solid oak was an effort in futility. The risers were pretty easy -


then J and I moved to the treads -


and after a few hours, they were finished!



This photo that K took sort of tells the story - of working late nights to keep this thing moving...


And mine of the table saw, covered in sawdust but happy to see some action...


Next up... plumbing. I still really (really... no, really) hate plumbing. But the plumbing that was installed was pretty crappy. Here we have Exhibit A (minus part of the wall) -


Note the crappy shutoff valves, and hack-of-a-job drain for the washer (seriously, they couldn't even cut the ABS plastic neatly)... So I wanted to redo it, and make it a little less of an eyesore. Enter... my old friend PEX (the blue and red flexible PVC - it's a pleasure to work with, is - well - flexible, and a breeze - if not a tad pricey - to couple and join and install)!


This meant ducking under the house in the crawl space to cut into the existing hot and cold supply lines (always a little scary cutting into your home's plumbing), but thankfully (like with the guest bath) a previous owner had 1/2" PVC coupled to the 1/2" galvanized crap - so I just had to cut where the galvanized was spliced to the PVC. I then sawed off the ugly drain in an effort to create something a little nicer, without redoing the entire drain line to make it fit in one of those handy laundry boxes that seem to be all the rage -


With the plumbing updated (I also bought some shiny new shutoff valves that will be installed later), it was time to move to the next thing... electrical!

I still really (no, really) like working with electrical, and so on a whim I decided to install some undercabinet puck lights (mostly because I think they're cool, and had cut a huge hole in the wall to get at the plumbing and it would be relatively simple to install them). The hardest part was figuring out the wiring, since this outlet box was in the middle of the circuit and I needed to pull power from it. Thankfully, I take lots of pictures of the work I do, so I was able to easily find this one that showed the same circuit I used in the kitchen when I installed those undercabinet lights.


Phwew, although it looks like a big, huge mess of wires... Thirty minutes or so of wiring it up, then I flipped the circuit back on and - presto! - lights!


The outlet box was pretty nifty too, so I'm gonna mention it -


... it was a little pricier than other boxes (about $6 or $7), but it's adjustable - moving the screw on the lefthand side brings the box forward or backward, so you can line it up perfectly with where it needs to be with the wall - a really cool thing since I didn't exactly know the depth the wall would be once the tile was installed. Anyway... sometimes it's the little things...


So with the plumbing and electrical finished (and all the outlets updated), it was time to move onto... tiling.

I also really (no, really) like tiling. But before I mention the tiling, a little side story... I always want to get rid of stuff, but sometimes that's hard because I think to myself how I might be able to use that (insert object to be considered for tossing/donating here) someday. Well, I had saved a scrap piece of cement backerboard in the garage ever since doing the tile in the shower of the guest bath I think seven years or so ago now. And it just so happens that the scrap was literally the exact size I needed to tile behind the washer and dryer! Literally. The exact size.


Boom! Done.

The first step then was to level and hang a scrap strip of molding for the first row of tiles -


Then it was just a matter of spreading the thinset and laying the tiles, using my handy tile saw I bought at some garage sale or other for $20 shortly after moving into this house to cut out for the plumbing and electrical box -



(K helped)

and so on until it was finished (and grouted) -


And that's kind of where it stands at the moment... It feels good, and it's winding down.

Once the crown pediment is ready, I'll pick that up and build all the window and door headers, then caulk all the trim and tile, and finally paint it all a semi-gloss, brilliant white to match the rest of the trim throughout the house. We'll have to clean the floor pretty good, and eventually install the hardwood flooring on the staircase leading down to the basement (for which I already bought all the flooring and bullnose). Oh, and hang all the crown molding. And re-install the stairway railings I sanded and stained. Then probably some touch-up stuff, and that'll be that!

Then time to move to the Jack and Jill bath between the two bedrooms...